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Intralogistics Simulation & PlanningMaking better decisions in complex situations – with data-driven simulation.
Making better decisions in complex situations – with data-driven simulation.
- What happens if we deploy additional shuttles?
- How do lead times change with higher volumes?
- What bottlenecks arise during modifications whilst operations are ongoing?
With digital intralogistics planning, iFD creates transparency – before investments become a reality. Our simulation and planning projects combine real-world operational experience with model-based material flow simulation. For robust decisions, tailored to processes, technology and people.
Key to your successSimulation and planning in intralogistics
In established intralogistics structures, changes rarely occur in isolation. Increases in throughput, new automation or modifications affect existing material flows and process chains. A structured simulation provides planning certainty – before measures are implemented.
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Simulate refurbishment whilst operations continue
What impact do new routing, conveyor technology or additional systems have on existing material flows?
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Model growth scenarios
How does the warehouse perform at +20% or +30% throughput? Where do bottlenecks arise?
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Evaluating the economic viability of automation
Where is shuttle technology worthwhile, and where is it not? Which investment actually generates added value?
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Securing staff and resource planning
How do shift patterns and vehicle requirements change with new layouts?
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Comparing system decisions
Which variant offers the most stable control and process logic in the long term?
Understanding how it worksSimulation is more than just a model
iFD doesn’t start with the software, but with the actual intralogistics infrastructure.
Every simulation project begins with a detailed analysis of existing material flows, control logic, conveyor systems and personnel processes.
Together, we develop digital models of your intralogistics – including:
- Material flow logic
- Conveyor technology
- Shuttle or vehicle movements
- Throughput behaviour
- Priority rules
- System boundaries
In ‘what-if’ scenarios, we simulate growth, conversions or automation options and evaluate them from both a technical and economic perspective.
This provides a sound basis for decision-making regarding investments, retrofit projects or new planning.
Simulation makes complex intralogistics systems easier to understand.
It shows how processes interact – and which decisions are sustainable in the long term.
Planning and evaluating intralogistics effectively
Intralogistics simulation helps companies to realistically assess complex material flows, automation concepts and layout changes. Digital models allow various scenarios to be tested – such as increasing throughput requirements, new automation technologies or modifications during ongoing operations.
Rather than making decisions based solely on experience, a structured simulation provides reliable data on bottlenecks, resource utilisation and process stability. This creates a sound basis for decision-making regarding investments, expansions or the long-term development of existing intralogistics systems.
Shall we work together to optimise your processes? Together, we will analyse your intralogistics and explore potential optimisation scenarios.
Warehouse Pilot
The iFD Warehouse Pilot connectsFrom simulation to implementation
At iFD, the results of intralogistics simulations and warehouse planning are incorporated directly into the implementation process. This ensures consistency between planning, control architecture and operations – from the initial analysis through to stable implementation.
Practice & References
Simulation and planning only prove their worth in real-world projects.
Our case studies provide an insight into a variety of intralogistics structures – from existing facilities that have evolved over time to new automation concepts.
Lear Corporation
TD German air conditioning compressor
TechnoCargo Logistics Ltd. & Co.
Koenig & Bauer PLC
Siemens AG
Kuraray
If you want to plan your intralogistics in a structured way or safeguard your investments, please get in touch with us.Simulate your project before you invest
